---===SME_1405_00015_0001.djvu===--- For Ukraine ( EURO 4 ) Pub.No.00ELT0066, MAY 2014 Shop Manual diesel engine ---===SME_1405_00015_0001.djvu===--- For Ukraine ( EURO 4 ) Pub.No.00ELT0066, MAY 2014 Shop Manual diesel engine ---===SME_1405_00015_0002.djvu===--- GROUP INDEX GENERAL........... ......................... ENGINE .............. ......................... LUBRICATION.... ......................... FUEL AND ENGINE CONTROL .......... ......................... ELECTRONICALLY CONTROLLED FUEL SYSTEM .. COOLING ........... ......................... INTAKE AND EXHAUST ............. EMISSION CONTROL ................. FOREWORD This Shop Manual is published for the information and guidance of personnel responsible for maintenance of Mitsubishi Fuso 4M5 series diesel engine, and includes procedures for adjustment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. For more details, please consult your nearest authorized Mitsubishi dealer or distributors. Kindly note that the specifications and maintenance ser- vice figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. MAY 2014 Applicable models 4M50T5 ( EURO 4 ) ©2014 Mitsubishi Fuso Truck & Bus Corporation ---===SME_1405_00015_0003.djvu===--- This Shop Manual contains the information classified into the following groups. If any system or equipment has two or more variations with significantly different construction, the variations are handled as different groups. These groups are identified by different alphabets preceded by the same number. 1. ENGINE volume (Pub.No.00ELT0066) 2. CHASSIS volume (Pub.No.00ELT0067) 3. ELECTRICAL volume (Pub.No.00ELT0068) Group No. Group subject 00 GENERAL 11 ENGINE 12 LUBRICATION 13A FUEL AND ENGINE CONTROL 13E ELECTRONICALLY CONTROLLED FUEL SYSTEM 14 COOLING 15 INTAKE AND EXHAUST 17 EMISSION CONTROL Group No. Group subject 00 GENERAL 21 CLUTCH 22 MANUAL TRANSMISSION 25 PROPELLER SHAFT 26 FRONT AXLE 27 REAR AXLE 31 WHEEL, TIRE 33 FRONT SUSPENSION 34 REAR SUSPENSION 35 BRAKE 35E ANTI-LOCK BRAKE SYSTEM (ABS) 36 PARKING BRAKE 37 STEERING 41 BUMPER, FRAME 42 CAB MOUNTING, TILT 43 DOOR 51 EXTERIOR 52 INTERIOR 55 HEATER, VENTILATION Group No. Group subject 54 ELECTRICAL ---===SME_1405_00015_0004.djvu===--- 00-1 GROUP 00 GENERAL VEHICLE MODEL CODING SYSTEM ................................................ 00-2 EQUIPMENT MODEL CODING SYSTEM .......................................... 00-3 POWER TRAIN TABLE ...................................................................... 00-4 HOW TO READ THIS MANUAL ......................................................... 00-6 CHASSIS NUMBER, ENGINE NUMBER AND NAME PLATE ........ 00-14 PRECAUTIONS FOR MAINTENANCE OPERATION ...................... 00-16 JACKING UP..................................................................................... 00-26 DIAGNOSIS CODES 1. Diagnosis Codes ........................................................................ 00-28 2. Reading and Erasing the Diagnosis Code................................... 00-28 TABLE OF STANDARD TIGHTENING TORQUES .......................... 00-34 ---===SME_1405_00015_0005.djvu===--- 00-2 1 Basic vehicle type F Cab-over engine truck 2 Load capacity, drive system E 2tonclassandover,4×2 3 Cab type 8 Wide cab 4 Vehicle variations, Suspension 5 Rigid axle Light duty vehicle (G.V.M. 7000 kg or more) 5 Engine D 4M50T 6 Wheelbase E 3410 mm G 3870 mm H 4170 mm J 4470 mm 7 Chassis arrangement for use Z Wide frame 8 Vehicle specification S With turbocharger 9 Steering position L Left-hand drive vehicle 1 7 4 35 2 9 8 6 FE85D ZSL VEHICLE MODEL CODING SYSTEM ---===SME_1405_00015_0006.djvu===--- 00 00-3 Model code indication in this manual Model code indication on name plate Code explanation Engine 4M50T5 4 M 5 0 T 5 Classification of turbocharger Turbocharged Order of development within same series Order of development among different series Diesel engine No. of cylinders (4) Clutch C5W33 C 5 W 33 Disc outside diameter Facing material (W: Woven) Typical load capacity (tonnage class) of vehicle Initial letter of "clutch" Transmission M036S6 M 036 S 6 Number of forward speeds Meshing (S: Synchromesh) Typical load capacity (tonnage class) of vehicle Initial letter of "transmission" Propeller shaft P3 P 3 Typical load capacity (tonnage class) of vehicle Initial letter of "propeller shaft" Front axle F350T F 350 T Type of vehicle (T: Truck) Typical load capacity (tonnage class) of vehicle Initial letter of "front axle" Rear axle R035T R 03 5 T Type of vehicle (T: Truck) Intra-series sequence of development Typical load capacity (tonnage class) of vehicle Initial letter of "rear axle" Reduction and differential D035H D 03 5 H Tooth form (H: Hypoid gear) Intra-series sequence of development Typical load capacity (tonnage class) of vehicle Initial letter of "differential" in reduction and dif- ferential EQUIPMENT MODEL CODING SYSTEM ---===SME_1405_00015_0007.djvu===--- 00-4 Vehicle model Engine Clutch Transmission Propeller shaft Rear axle Reduction & differential FE85DEZSLEZ2 4M50T5 C5W33 M036S6 P3 R035T D035H FE85DGZSLEZ2 4M50T5 C5W33 M036S6 P3 R035T D035H FE85DHZSLEZ2 4M50T5 C5W33 M036S6 P3 R035T D035H FE85DJZSLEZ2 4M50T5 C5W33 M036S6 P3 R035T D035H POWER TRAIN TABLE ---===SME_1405_00015_0008.djvu===--- MEMO 00-5 00 ---===SME_1405_00015_0009.djvu===---