---===SME_1303_00007_0001.djvu===--- Pub.No.00ELB0010, FEBRUARY 2013 ---===SME_1303_00007_0001.djvu===--- Pub.No.00ELB0010, FEBRUARY 2013 ---===SME_1303_00007_0002.djvu===--- GROUP INDEX GENERAL ........................................ ENGINE ............................................ LUBRICATION ................................. FUEL AND ENGINE CONTROL ...... ELECTRONICALLY CONTROLLED FUEL SYSTEM....... COOLING ......................................... INTAKE AND EXHAUST.................. EMISSION CONTROL .................. FOREWORD This Shop Manual is published for the information and guidance of personnel responsible for maintenance of Mitsubishi Fuso ROSA series buses, and includes proce- dures for adjustment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. For more details, please consult your nearest authorized Mitsubishi Fuso dealer or distributors. Kindly note that the specifications and maintenance ser- vice figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. FEBRUARY 2013 Applicable models 4M50T7 ©2013 Mitsubishi Fuso Truck & Bus Corporation Printed in Japan ---===SME_1303_00007_0003.djvu===--- This Shop Manual contains the information classified into the following groups. If any system or equipment has two or more variations with significantly different construction, the variations are handled as different groups. These groups are identified by different alphabets preceded by the same number. 1. ENGINE volume (Pub.No.00ELB0010) 2. CHASSIS volume (Pub.No.00ELB0011) 3. ELECTRICAL volume (Pub.No.00ELB0012) Group No. Group subject 00 GENERAL 11 ENGINE 12 LUBRICATION 13 FUEL AND ENGINE CONTROL 13E ELECTRONICALLY CONTROLLED FUEL SYSTEM 14 COOLING 15 INTAKE AND EXHAUST 17 EMISSION CONTROL Group No. Group subject 00 GENERAL 21 CLUTCH 22 MANUAL TRANSMISSION 25 PROPELLER SHAFT 26 FRONT AXLE 27 REAR AXLE 31 WHEEL, TIRE 33 FRONT SUSPENSION 34 REAR SUSPENSION 35 BRAKE 36 PARKING BRAKE 37 STEERING 41 FRAME 55 HEATER, AIR-CONDITIONER, VENTILATION 63 BODY Group No. Group subject 54 ELECTRICAL ---===SME_1303_00007_0004.djvu===--- 00-1 GROUP 00 GENERAL VEHICLE MODEL CODING SYSTEM ................................................ 00-2 EQUIPMENT TYPE CODES LIST ...................................................... 00-3 POWER TRAIN TABLE ...................................................................... 00-4 HOW TO READ THIS MANUAL ......................................................... 00-6 CHASSIS NUMBER, ENGINE NUMBER AND NAME PLATE ........ 00-14 PRECAUTIONS FOR MAINTENANCE OPERATION 1. General Precautions ................................................................... 00-16 2. Handling of Battery..................................................................... 00-19 3. Handling of Sensors, Relays and Electronic Control Units ......... 00-19 4. Handling Precautions for Electric Circuits .................................. 00-20 5. Service Precautions for Alternators ............................................ 00-23 6. Intermittent Faults ...................................................................... 00-24 7. Precautions for Arc Welding ....................................................... 00-25 8. Precautions When Repainting .................................................... 00-25 JACKING UP THE VEHICLE............................................................ 00-26 DIAGNOSIS CODES 1. Diagnosis Codes ........................................................................ 00-28 2. Access and Clearing of Stored Diagnosis Code.......................... 00-28 TABLE OF STANDARD TIGHTENING TORQUES 1. Tightening Torques..................................................................... 00-34 2. Table of Standard Tightening Torque .......................................... 00-34 ---===SME_1303_00007_0005.djvu===--- 00-2 1 Basic vehicle type B Front engine bus with frame 2 Drive system E 4×22WDDiesel 3 Development sequential number 6 Rosa 4 Suspension (front/rear) 3 Rigid leaf suspension/Rigid leaf suspension 5 Engine D 4M50T 6 Wheelbase (mm) E 3490 G 3995 J 4550 7 Steering position L Left-hand drive vehicle 8, 9, 10 Body arrangement M With air conditioner S Standard H High roof 11 Export specification 1 7 4 35 2 9 8 6 BE63DJ L H 10 MS 11 VEHICLE MODEL CODING SYSTEM ---===SME_1303_00007_0006.djvu===--- 00 00-3 Component Name plate marking Code description Engine 4M50T7 4 M 5 0 T 7 Power version number Turbocharged Order of development within same series Order of development among different series Diesel engine No. of cylinders (4) Clutch C5W33 C 5 W 33 Disc OD Facing material (W: Woven) Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the clutch Transmission M036S6 M 036 S 6 Forward speeds Type of mesh (S: Synchromesh) Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the transmission Propeller shaft P3 P 3 Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the propeller shaft Front axle F020B F 020 B Vehicle type (B: Bus) Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the front axle Rear axle R033B R 03 3 B Vehicle type (B: Bus) Order of development within same series Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the rear axle Reduction and differential D033H D 03 3 H Tooth profile (H: Hypoid gear) Order of development within same series Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the reduction & differential EQUIPMENT TYPE CODES LIST ---===SME_1303_00007_0007.djvu===--- 00-4 Vehicle model Engine Clutch Transmission Propeller shaft Front axle Rear axle Reduction & Differential BE63DJLMSHNF 4M50-T7 C5W33 M036S6 P3 F020B R033B D033H BE63DELSHGP 4M50-T7 C5W33 M036S6 P3 F020B R033B D033H BE63DGLSHGP 4M50-T7 C5W33 M036S6 P3 F020B R033B D033H BE63DJLMSHGP 4M50-T7 C5W33 M036S6 P3 F020B R033B D033H POWER TRAIN TABLE ---===SME_1303_00007_0008.djvu===--- MEMO 00-5 00 ---===SME_1303_00007_0009.djvu===---