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Shop Manual 
diesel engine, chassis and electrical 
Pub.No.TWSE0721-1, JULY 2009 
Supplement 
For Vietnam 
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Shop Manual 
diesel engine, chassis and electrical 
Pub.No.TWSE0721-1, JULY 2009 
Supplement 
For Vietnam 
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Pub.No.TWSE0721-1, JULY 2009 
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GROUP INDEX 
FUEL AND ENGINE CONTROL ........... 
INTAKE AND EXHAUST....................... 
DOOR .................................................... 
ELECTRICAL ........................................ 
FOREWORD 
This Shop Manual is published for the information and 
guidance of personnel responsible for maintenance of 
Mitsubishi Fuso CANTER series truck, and includes pro- 
cedures for adjustment and maintenance services. 
We earnestly look forward to seeing that this manual is 
made full use of in order to perform correct services with 
no wastage. 
As this Shop Manual is published as a supplement to the 
following Shop Manuals, please refer to the followings for 
information not included in this manual. 
4D3 diesel engine ....... ................. Pub. No. TWDE0720 
CANTER chassis ........ ...... ....... .... Pub. No. TWSE0721 
CANTER electrical ...... .................. Pub. No. THSE0709 
For more details, please consult your nearest authorized 
Mitsubishi Fuso dealer or distributors. 
Kindly note that the specifications and maintenance ser- 
vice figures are subject to change without prior notice in 
line with improvement which will be effected from time to 
time in the future. 
JULY 2009 
Applicable models 
FE 
©2009 Mitsubishi Fuso Truck & Bus Corporation 
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13-1 
GROUP 13 
FUEL AND ENGINE CONTROL 
ENGINE CONTROL ........................................................................ 13-30 
INJECTION PUMP .......................................................................... 13-36 
For other detail except for the items described above, please refer to Shop Manual 4D3 (Euro 2) 
Pub. No. TWDE0720 GROUP 13 FUEL AND ENGINE CONTROL. 
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13-30 
Removal sequence 
Installation sequence 
Follow the removal sequence in reverse. 
CAUTION 
Install the cables taking care that they do not touch the metal edges. 
Tightening torque (Unit: N·m {kgf·m}) 
Removal procedure 
Removal: Accelerator pedal 
Hold the hook of the stopper with pliers, remove the accelerator 
pedal while twisting the stopper to approximately 15 degrees. 
CAUTION 
Do not pull the stopper too hard. It could be damaged. 
Mark 
Parts to be tightened 
Tightening torque 
Remarks 
Adjusting nut of accelerator control cable <FE8> 
9.8 to 14.7 {1.0 to 1.5} 
-- 
Adjusting nut of engine stop cable 
Adjusting nut of stopper bolt 
9to14{0.9to1.4} 
-- 
Nut (idle control cable mounting) 
2 to 2.5 {0.2 to 0.25} 
-- 
1 Knob 
2 Idle control cable 
3 Clip 
4 Accelerator control cable 
5 Accelerator pedal (See later section.) 
6 Accelerator link (See later section.) 
7 Engine stop cable 
8 Fuel-cut motor 
ENGINE CONTROL 
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13 
13-31 
Installation procedure 
Installation: Engine stop cable 
With the stop lever pressed against the stopper bolt with the 
force of 100 to 150 N {10 to 15 kgf}, tighten the engine stop ca- 
ble without play. 
Adjust the cable tension so that the movement of the stop lever 
when the lever is released is as shown in the illustration. 
After adjustment, start the engine and confirm that the engine 
can be stopped by turning the starter switch into the ACC posi- 
tion. 
Installation: Accelerator control cable <FE8> 
Connect the accelerator control cable to the accelerator link. 
Without the accelerator pedal pressed, connect the accelerator 
control cable to the control lever of the injection pump. 
Adjust the tension of the accelerator control cable. The amount 
of warpage of the cable when the middle of the cable is pressed 
with the force of 5 to 7 N {0.5 to 0.7 kgf} should be as shown in 
the illustration. 
Press the accelerator pedal until the control lever touches the 
stopper bolt. 
Adjust the stopper bolt for the specified clearance between the 
contact surfaces of the accelerator pedal and stopper bolt. 
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13-36 
Disassembly sequence 
Assembly sequence 
Follow the disassembly sequence in reverse. 
WARNING 
Fuel ignites easily. Do not get it near flame or heat. 
Wipe up any spilled diesel fuel thoroughly since it can cause a fire. 
1 Accelerator control cable 
2 Control cable bracket 
3 Engine stop cable 
4 Eyebolt 
5 Fuel feed pipe 
6 Eyebolt 
7 Fuel feed pipe 
8 Injection pipe 
9 Overflow valve 
10 Fuel return hose 
11 Fuel return pipe 
12 Eyebolt 
13 Oil pipe 
14 Eyebolt 
15 Fuel suction pipe 
16 Eyebolt 
17 Air pipe 
18 Pump stay 
19 Injection pump 
20 O-ring 
* 
a: Timing gear case 
* 
b: Front plate 
: Non-reusable parts 
INJECTION PUMP 
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15-1 
GROUP 15 INTAKE AND EXHAUST 
INTAKE MANIFOLD ......................................................................... 15-22 
For other detail except for the items described above, please refer to Shop Manual 4D3 (Euro 2) 
Pub. No. TWDE0720 GROUP 15 INTAKE AND EXHAUST. 
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